Level up your recycling Line

VISCONEWS ISSUE #23 ·

"The investments made in our skilled team and our market leading decontamination and extrusion machinery has allowed us to be at the forefront of UK recycling processes."

 

Responsible. Recyclable. That‘s the mission of successful rPET sheet manufacturer Kalex. From the heart of the Forest of Dean, the company processes millions of waste plastic bottles from around the world, giving them a new life as super-clean, food-grade extruded sheet material. To stay ahead of the game, the company regularly invests in its production facilities with offerings from the manufacturer, Starlinger viscotec.

 

Since the opening of their extrusion’s facility in 2021, Kalex has repeatedly invested in updates for its existing system and thus continued to individualize it. The latest improvements: a mixing station, and a crystallizer 20, which was installed at the beginning of the year. Less maintenance as well as a constant and higher iV were among the reasons for the continuous improvement of the line: “The improvements have given us more flexibility in terms of possible input materials and a consistent and higher iV. But we have also been able to achieve a more costeffective mixing price. In particular, the crystallizer has enabled us to introduce more of our own thermoforming waste into the mix”.

But not only Kalex benefits from the new technology. The sister thermoforming company Leeways Packaging Services Ltd. also has significant advantages: Thanks to the shorter set-up times, better distribution and less wear on cutting blades and punches, even better products can be offered here.


Kalex wants to be well prepared for the future, as it expects further growth: „We have equipped our material handling and processing capacities for the future in order to create additional extrusion capacities. At the same time, we are researching innovative raw material developments.“ The company will continue to draw on the services offered by viscotec to individualize its systems.

 

 

"The crystallizer has enabled us to introduce more of our own thermoforming waste into the mix."

LEE WALDING

MANAGING DIRECTOR KALEX

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