viscoZERO

Decontaminate high viscosity materials fast and efficiently with the new melt phase decontamination reactor.

Designed to produce recycled food grade resins from polyolefins and polystyrene or food grade, iV-increased recycled PET. Available as turn-key solution or as upgrade for your existing recycling extruder. 

 

Odors are removed with a lasting effect.

 

Superior cleaning efficiency of volatile and non-volatile substances result in a wide range of applications for contact sensitive and/or food contact packaging products.

 

Fastest iV increase due to continuous melt surface exposure.

 

Excellent homogenization results in first class surface and optical quality.

 

Production according to EFSA Novel Technology (Europe) and FDA.

 

"Starlinger viscotec demonstrated that the use of recyclates of PE, PP and PS is possible for food and contact sensitive packaging in various applications – with percentages far beyond the requirements specified in PPWR (European Packaging and Packaging Waste Directive),” states Markus Neudorfer, Managing Partner at PETman, Austria. Read the full article about production under viscotecs Novel Technology submission. 

viscoZERO benefits:

  • Superclean post-consumer PP, PE, PS and PET
  • iV increase for PET
  • Odour removal
  • Spin finish removal

DOWNLOAD PRODUCTSHEET

A       stand alone (in combination

          with existing extruder)

B        in combination with
          recycling extruder

C        in combination with

          pelletizer and post

          treatment unit

  1. recycling extruder
  2. filtration
  3. melt pump (optional)
  4. compensator (optional)
  5. viscometer (optional)
  6. start valve
  7. viscoZERO
  8. vacuum system / degassing
  9. melt pump
  10. filtration (optional)
  11. viscometer (optional)
  12. start valve
  13. pelletizer
  14. post treatment (optional)

technical data

Model6001500
Max. output1,2 [kg/h]*400-800800-1600
Residence time from/to  [min]10-4015-40
Net volume of reactor [dm3]6001500
Equipment hight [m]2.22.2
Floorspace [m]5x36x4
High-vacuum system [mbar]

≤ 10

Energy consumption [kWh/kg]0.03-0.05
iV increase PET3 [dl/g/min]0.004-0.007
Food grade according toFDA pending

 

1) depending on material (PET, PP, PE, PS) and residence time    
2) recommended residence time 20 minutes   
3) iV increase equals 0.08 - 0.15 dl/g per 20 minutes
Above table represents general technical data and average values. We reserve the right of technical modifications.

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