viscoSHEETone

One solution setting the standard.

 

rPET mono layer sheet without compromise. Up to 100 % rPET, inhouse flakes and pellets processable at guaranteed iV levels for direct food contact. The smart decontamination module designed to process different types of material even at the same time, e.g. PCR bottle flakes, PCR pellets or in-house skeleton waste in a multi-material mode.

 

The material is pre-dried, de-dusted, and crystallized in the preheater and subsequently conveyed into the reactor vessel, where – under high vacuum during the dynavac treatment – the material is perfectly dried and decontaminated. This is food grade without compromise.

 

The gravimetric dosing unit after the decontamination process guarantees super-fast recipe changes during the production process to ensure maximum flexibility. High operability, ease of handling due to a high level of automation, and highest safety standards represent a future proof entire solution: food grade without compromise and dedicated iV values in the final product.

viscoSHEETone Benefits:

  • One extruder, maximum flexibility
  • One platform
  • One master control panel
  • One supplier for an entire solution
  • One partner: viscotec

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viscoSHEETone sheet extrusion line process

crystallizer

deCON 20

  1. auto dust seperation
  2. gravimetric dosing
  3. main extruder
  4. double degassing
  5. vacuum pumps
  6. backflush screen changer
  7. melt pump
  8. iVON
  9. manual die
  10. roll stack
  11. master control panel
  12. thickness measurement
  13. edge trim cutting
  14. multi winder

Optional:
 

  1. PE lamination
  2. edge trim granulator
  3. coating unit

technical data

EXTRUDERPretreatment optionsExtruder outputs[kg/h]Thickness range [µm]
S85oneS120nonVentedS125one 
PET flakes/pelletsI, II, III450-800 200-1200
PP, PS, HIPSII, III-700- 200-1200
CALENDARcooled width [mm]possible net sheet [mm]rollstack vairoGAP [kg/h]
PET (200-1200µm)2
CAL 10001000500-850650-800

 

1 output rates depending on input material
2 with max. 45m/min
Above table represents general data and average values. We reserve the right of technical modifications.

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